Carbon Fiber Plate Strengthening of RC Slabs with Openings

The strengthening solution uses carbon fiber reinforced polymer (CFRP) plates bonded to the slab soffit in two perpendicular directions, with additional plates reinforced along the opening perimeter.

Carbon Fiber Plate Strengthening of RC Slabs with Openings


Project Overview

This project involves the structural strengthening of a reinforced concrete floor slab at a hospital building in Peru.


Some rectangular openings were required to accommodate upgraded MEP services for the hospital's medical equipment expansion. The existing slab reinforcement was cut during opening creation, requiring flexural capacity restoration in both directions.


The strengthening solution uses carbon fiber reinforced polymer (CFRP) plates bonded to the slab soffit in two perpendicular directions, with additional plates reinforced along the opening perimeter.


Carbon Fiber Plate Strengthening of RC Slabs with Openings


Code Reference

Design follows ACI 440.2R-17 Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures.

  • The floor slab is reinforced at the bottom with carbon fiber plates to simulate the original two-way reinforcing steel system, compensating for the loss of flexural capacity caused by the cut-off steel bars.

  • Strengthened carbon fiber plate hoops are installed around the openings: carbon fiber plates are added around the openings to restrain the edges, address stress concentration, and compensate for the weakening of the cross-section caused by the openings.

  • The carbon fiber plates extend to the support (beam/wall) area to ensure sufficient anchorage length and prevent FRP-concrete interface delamination failure.


Carbon Fiber Plate Strengthening of RC Slabs with Openings


Material Profile: HM‑1.4T CFRP Plate

HM‑1.4T is pultruded unidirectional carbon‑fiber‑reinforced polymer laminate for structural retrofitting, thickness 1.4 mm, applied together with HM‑120CP epoxy adhesive.


Key mechanical properties (ASTM D3039)

ItemValue
Thickness1.4 mm
Characteristic tensile strength2600 MPa
Tensile modulus160 000 MPa
Elongation at break≥1.7 %
Standard width50 mm, 100 mm

  • Pultruded manufacturing guarantees straight carbon‑fiber alignment and excellent flatness, helping full contact between plate and concrete substrate.

  • Ultra‑thin 1.4 mm thickness brings negligible added weight and no loss of ceiling height.

  • Good chemical resistance and long‑term durability, suitable for humid ambient conditions in South America.

  • Higher stiffness compared with CFRP fabric, delivering better deflection control for cut‑out slab.


Carbon Fiber Plate Strengthening of RC Slabs with Openings


Carbon Fiber Plate Strengthening of RC Slabs with Openings


Carbon Fiber Plate Strengthening of RC Slabs with Openings


Carbon Fiber Plate Strengthening of RC Slabs with Openings


Carbon Fiber Plate Strengthening of RC Slabs with Openings


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